triumph spitfire 1500 engine rebuild

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Restoration of my Triumph. | Never miss an article, [Editor's Note: This article originally ran in the March 2013 issue of Classic Motorsports. They are still relatively cheap, but are usually in need of new throttle shafts and waxstat to fixed jet modification. Make sure the piston is marked front and that you are installing it in the proper direction. As always, once we test fitted the manifold, we sent it to Swain Tech Coatings to be coated. Most machine shops have a special tool that can cut all three angles at the same time. This is a Fiberfab Jamaican II, it was built in 1983 using a Fiberfab tubular steel chassis and a sleek, lightweightfiberglass body. Items that dont move, like valve covers, front and rear engine plates, lifter covers, timing covers, distributor bases, etc., you can clean yourself. At the end of the day if it needs a rebuild every 40/50k its notthe end of the world as that is plenty of years use! The Triumph Sports Six Club If you are using a performance camshaft you may have to advance the cam timing per the cam manufacturers instructions. If the gap is too big you are going to have to shim the camshaft or remove material from the back side of the cam gear. Really?). It was beautifully designed by the legendary Italian car designer Giovanni Michelotti, and it also surprisingly sold in greater numbers than any of its rivals between 1962 to 1980. The spitfre mk3 profile cam is very good, or even the TR5 profile. If you are reusing your existing camshaft your lifters can be reused if they are in good condition. Copyright 1995-2023 eBay Inc. All Rights Reserved. You will do this similarly to your crankshaft end float. They could save you a big hassle later. 6000 15.20 17.50 This number could vary, as long as it is the same exact point before, and after maximum lift. It will smooth out an engine and pull locked up hp to the fore. Oil Pump and Exterior Assembly If you're a British car owner that seeks perfection, you will not find another engine rebuilder that is able to produce as fine of finished unit. The exhaust manifold goes on first, underneath the intake manifold. 9.99 Download now. A window into racing in the 1960s | Sebring Special MGBs: How an MG TC gave way to a worldwide British car enterprise. Sold my spit last year and it was one ofthe few cars I never regretted selling. Cylinder head an improvement of nearly 25 percent. Rotate the engine by hand; I like to do this from the rear of the engine as to not disturb the degree wheels setting. I would like to strengthen the bottom end - if that is actually possible? My spit was a 79, and when I compare it to the other tech available at the time it just looks sad. Double and triple check this to make sure you are at TDC. Make sure you use assembly lube on every main cap and your thrust washers as well. All engines are run and broken in prior to installation or shipping to the customer. Use rubber gloves, even water-based chemicals can be harsh on skin. I spoke to the distributor doctor today - after looking at the website - and have ordered a standard replacement dizzy for mine as a starting point because I replaced mine with one from ebay after getting issues (Which I suspect were really down to the carbs) and I am getting some issues with pinking and the like, that could be caused by a cheap chinese one - of course it could be something else, but I decided to start from a good place! Also worth making sure the crank end float is correct (oversize thrust washers usually required, get them the right way round too). Street engines are warrantied for 12 months / 12,000 miles (contact us for complete details of the warranty). Carburetor Rebuild Kit, Weber DGV Downdraft . In others, these cars are too old to require routine inspections. The vehicle was based on a design produced for Standard-Triumph in 1957 by Italian designer Giovanni Michelotti. The 1500 is a stroked 1300 and like all stroker engines, they make torque down low, but do not like higher RPMS. There are several actions that could trigger this block including submitting a certain word or phrase, a SQL command or malformed data. If the margin (the vertical part of the valve just below the seat sealing area) is ground away during refacing it could leave a sharp edge that can lead to a burnt exhaust valve later on. Re the pinking. TR3B-TR6 four speed gearbox with A-type OD base rebuild pricing $3250. Blueprinted engines are achieved when a builder dictates these sizes to get the exact clearance they need. Install the valve cover. I replaced the original exhaust header with a Pacesetter which increased the pipe diameter to about 2"but have learned there are better ones available. They look 10X better in the engine bay on a 1300 or a 1500 than a ZS or Weber and have been around forever. | From the March 2013 issue The dual HS setup appears to be the best way to go, either the HS2 set-up from a Euro 1300 Spit or the HS4 set from a Euro 1500 Spit. A nifty-looking, dual-inlet air cleaner wrapped in a black crackle finish was part of the package. Get notified when we add a new Triumph Spitfire Manual. If the surface isnt flat, have the deck resurfaced. Cam bearings I prefer the full circle type If you build a 1500 properly and respect it then this much maligned engine can be as dependable as any other Spitfire engine. The music is In The Hall Of The Mountain King from Edvard Griegs Peer Gynt Suite The goal is to spin the engine in the normal rotation to maximum cam lift (now zero on the dial indicator) and stop at same given point before and after max lift has been achieved. ], Story by Tim SuddardPhotography asCredited. The weber downdraft is basically the same carburetor that was used on early German Capris and Ford Pintos (1970s). The chap who created this stop motion film is one of the few chosen ones who successfully completed a full engine rebuild without throwing in the towel and marching down to the pub, the engine in the film is a 1500 4 pot from a Triumph Spitfire one of those cars Ive always sworn Ill buy. ft/9.5 kgm) at 2500 rpm respectively. I have 3 1500 Triumph engines in RB Midgets I'd like to rebuild and upgrade for greater performance and reliability, to take advantage of modern engine components, the years of tuning and development on this engine since the 70's, and the wealth of engine building experience that has amassed since the engines were introduced. Your connecting rod will almost always warrant big end resizing, and considered a must if you replace the connecting rod bolts. First, scrape off old gaskets as much as you can, then move on to degreasing. Read More 1978 Triumph Spitfire with a Mid-Engine Turbo 1.8 L Inline-Four. Install the crankshaft and bearing 3 main engines were definitelymore common but Triumph had a lock on using only half the thrust washers other manufacturers (like MG) did in that period - a definite shortcoming. Follow the advice of the head gasket manufacturer in regards to coating. The car was an instant hit. The project is really starting to come together now, with the engine soon to go back in. Budget a day to do the work, plus the cost of modifying your exhaust system, the carb-freshening kits and the paint and cleaning supplies. 3 times until he put the Vandervells in and were find after 6 events. Its important that this be accounted for because too much clearance would cause a loss of oil pressure and too little clearance could cause damage to the bearings and crankshaft. | Posted in As of March 2007, all of our engine block work is carried out to the extremes of perfection on a CNCengine machining center. The downdraft sends the mixture down to a flat surface in the intake manifold where it splatters and pools rather than smoothly reaching the head. This is due to the manifolds available for that adaptation. How have you set the timing?? Maybe because its the one I raced back in the day, but it always just seemed better balanced than the 1500 for some reason. So I always set timing by ear, drive the car and try to get it to pink. 5.00 postage. Early Spitfire and Heraldengines had lock tabs (https://www.canleyclassics.com/triumph-spitfire-mki/ii-crankshaft-and-camshaft). Check the straightness of the top of the blocks deck where the cylinder head attaches. TRIUMPH SPITFIRE MkI,II,III,IV & 1500 (1959-80) FUEL PUMP REPAIR KIT. And here's the reason why. And it's easier/cheaper than replacing the crank and rebuilding the engine! WHAT A MACHINE SHOP SHOULD DO Lifters (tappets) are always replaced with a new camshaft. theres no dirt inclusions ,or scuffing , look very good to me Did mean I had to buy an engine hoist, load leveller and engine stand this week too. Click & Collect. You get extra points for completing this task if the engine in question is British or Italian of course, along with a tidy little bonus point if the engine is pre-1980. Make sure all stud and bolt threads are oiled. At least the MG stayed 'all British'. Power is, This documentary tells the story of the humble Land Rover, from its origins immediately after WWII as a four-wheel drive farm tractor replacement right, This is the Triumph Scrambler 1200 XE stunt motorcycle that was used while filming the memorable chase scene in the James Bond film No, This Jaguar E-Type has been built to Semi-Lightweight specification by XK Engineering, its powered by an all-alloy Crosthwaite & Gardiner 3.8 liter straight-six thats, The Volkwagen SP2 was developed by Volkswagen do Brasil specifically for the Brazilian market as a locally producedsports car. If you are using a copper gasket then use a copper gasket spray coating. You need to be a member in order to leave a comment. Pinning them with a couple of 4-40 flathead brass machine screws is a simple effective solution. 7500 19.00 21.88 Measured engine output had improved nicely: We posted 65 horsepower and 78 lb.-ft. of torque during our next visit to the dyno. The rule with engine building is clean, clean, and then clean some more. Bare J-type OD base rebuild pricing is $1399. Pete, The 1500 long stroke is not the best for reliability and can suffer serious big end and con rod failuresifnused in ahurried life, It does age quite quickly, upping the power wont help much in reliability. Is your favorite classic car properly insured? Discuss with the machine shop the piston size. item 1 MG MIDGET (late model) TRIUMPH SPITFIRE 1500 MOTOR ENGINE REBUILD SERVICE, item 2 MG MIDGET TRIUMPH SPITFIRE 1500 FP ENGINE BLOCK. Current slide {CURRENT_SLIDE} of {TOTAL_SLIDES}- Best Selling in Engine Blocks. 2023 Motorsport Marketing. Because these parts are designed by Triumph to fit the cars, the swap is a snap and the results are nothing shortofremarkable. All rights reserved. If you have a single row chain I suggest you upgrade to a double row chain if available. Custom options available from electronic fuel injection. Triumph removed the lock tabs quite early on in production and never reinstated them despite loads increasing considerably (e.g. It's easy! WHAT YOU CAN CLEAN YOURSELF The idea is to remove all the accumulated junk, especially from critical areas like the float bowl and jets. Install all bolts on the exterior of the block, for example, threaded plugs, oil pressure regulator, distributor drive and base, water pump, timing cover, crank pulley, motor mount brackets and seals (always put grease on seal lips to avoid damage during installation). On the bench, apiston and gudgeon pin weighs 346gms, but this is under 1g, the acceleration due to Earth's gravity, In the 2.5L, at 6000rpm the piston reaches more than 2000g, andweighs nearly a tonne! Once all of the pistons are in you can rotate the engine to the access the bottom side. Oil pump Now that you have acceptable readings on the main journal make sure you clean the plastigauge off each crankshaft journal and bearing shell. After your 20-minute break-in, do your final tuning. Can't find a shop that offers a crankshaft nitriding service? At some point in the nearish future, I will be stripping and rebuilding my Spitfire's engine. Need someone to fit steel main caps to your block and line bore for the proper fit? I prefer the fullcircle cam bearings and not the split type, and the machine shop has the special tools and knowledge to do it right. Newman a decent supplier so may have variations worth exploring. Have them measured by your machinist. Bring in the camshaft you are using to insure it fits with the new cam bearings. Get Started The CNCblock machining center is a major contributor to the high level of quality and performance on our engines. Remember, these parts may be nearing their 40th birthday, so go with a reputable dealer. This may seem like a lot of clearance to your machinist who is not used to working with our engines. Sidedraft carbs are the best alternative, especially twin Weber DCOEs. If your engine has a harmonic balancer, it will have a rubber insulator between the inner and outer rings. While often lamented, Triumphs 1500cc, four-cylinder engine is still owned and loved by thousands of enthusiasts. (Not for racing, just to bring them into the 21st Century and to get my little Midget screaming down the road). It should come around the outer edge of your degree wheel, preferably on the top side. One day. About the Author: As an engine tuner and builder for more than 30 years, Hap Waldrop is the go-to guy on British car forums. This guy does a good job of outliningthe issues with the 1500: http://triumphspitfire.rickbaines.com/weaknesses-of-triumphs-1500-engine/. Single DCOEs on the 8 port heads suffer from uneven fuel distribution between the inside two cylinders and the outside two owing to the unequal runner lengths of the available intake manifolds. Manganese bronze guides expand with heat at a different rate than your cylinder head and require more clearance than cast iron guides. Wishbone Classics is a specialist in rebuilding standard and performance British sports car engines. The OEM guides are cast iron. Useful article on the oil pump too. Timing assembly always replace the chain, timing gear and timing chain tensioner. Purchase a good quality assembly lube. June 30, 2021 June 30, 2021; GT6; Fanatik Builds started their 1971 Triumph GT6 project as a simple restoration. New rocker arms are not expensive and in many cases less than the cost of having your originals rebushed and refaced. This reduces flow to the mains. Clutch kit. Thrust bearing in the proper size. Select your Triumph Spitfire PDF Download from the list below: Triumph - Spitfire - Parts Catalogue - (1962) Other Manuals 295 Pages. Use new gaskets and properly clean all mating surfaces. $29.77. All in all, even though there are more desirable sports cars out there the 1500 Midget has been a fun car to have owned for the past 18 years. Sometimes honing is necessary to get the proper fit. Launched in October 1962, the Spitfire featured sleek styling by famed Italian designer Giovanni Michelotti. 13 33,950 TRIUMPH SPITFIRE 6383 MANUAL RHD Refcode: 07AD6F7A-7C71-6CF9-9CAF-66E10EE97FDA Pristine Triumph Spitfire 1500 with just 3,999 miles on the clock! View cart for details. During break-in, check for leaks. Triumph produced the fun and affordable Spitfire for 18 years, during which time over 314,000 were built. To truly rebuild SU carbs, you must send them to an expert; replacing those throttle shaft bushings requires specialized equipment. The results were that the downdraft Weber gave essentially the same performance as HS4s. Its rated horsepower was 104 hp in its final year of production, which was 1973. Quickview. Our carbs did need to be freshened, though, and we did that ourselves. Without question this is a job for a professional. For about $400, we sourced a set of these carbs, the proper intake manifold, a factory European exhaust manifold and a downpipe from Quantum Mechanics. Triumph - Spitfire - Sales Brochure - (2015) (German) Brochure 4 Pages. I have a lot of experience in building engines, I even put together a current class record holding engine at Bonneville. Theres nothing quite like the process of pulling apart, fixing and rebuilding a vintage engine. You may have seen them at county fairs the vertical velodromes were originally built from old grain silos, leading to the name "silo-drome.". I did the SU conversion source from Quantum Mechanics along with a 5 speed transmission also sourced from Quantum. Install your newly rebuilt engine in your car. MPS(m/s) MPS(m/s) I thought for 30-40 I'd just change the bolts - more for piece of mind rather than anything else - not going ARP as the engine will be pretty much standard. Check the wiper section of the rocker arm where it makes contact with the valve stem. Once MPS goes up to 20 metres/second, you can expect reduced reliability and early failure, unless the engine has been speciallydesigned and built and/or made from exotic materials. Ideally, youd also get carburetors that arent worn out. Theyve even won countlessSCCAchampionships. Scott Sewell. You will need a piston ring compressor. Then rotate the crank til it stops, note the reading on your wheel then rotate it backwards. Carefully remove the main cap and use the graph on the paper slip the plastigauge comes with to determine the clearance. Dont let any steps get overlooked. Hap owns and operates Acme Speed Shop out of Greenville, SC, where his specialty is rebuilding MG engines ranging from stock to full out race prepared. and have never used new bolts for any bearing caps. Engine Machining & Assembly Photo Gallery. and he didn't use eBay parts, just Canley Classics, Rimmers or Moss. For most, dropping off the cylinder head complete to a machine shop is the best idea. Lube should be used any place one part makes contact with another that could cause frictionthe exception being the piston and cylinder walls. Valve springs, Rocker arms assembly No problem. Something went wrong. Current car: 1980 Triumph Spitfire Past cars: 1975 Triumph Spitfire, 1973 Austin Mini, Hardened exhaust seat inserts are a must for the hotter burning unleaded fuels used today. Initial start up All rights reserved. If you find excessive wear your machine shop can reface them. I've googled and it seems to be questionable! The mean piston speed will be 26.5m/sec. 1979 TRIUMPH SPITFIRE 1500 MK IV. Engine gasket sets I prefer Payen brand gasket sets when I can get them. A shop manual is a good idea, but we have a little cheat: Just disassemble one unit at a time, and use the other as a 3-D shop manual of sorts. Line boring is not needed in most street engine rebuilds. Chances are your cam timing is probably not where it needs to be. Pay close attention to your workshop manual for tips like this. Be sure to use engine oil with 1200 ppm of ZDDP to insure long engine life. That is as good as you are likely to get it, though DD can of course alter advance curves to suit your engine spec, or go for a mapped ignition! Austin Healey, MG or Triumph we can build it better than original and to any performance level. Crankshaft grinding is a very skilled part of the machine shop phase. Piston-to-cylinder wall clearance must be checked. Install the piston and connecting rods I use a Moss high performance Pro Sport model on my MGB racecar and can attest to its high quality. (TR6 engine block in the process of being CNCmachined, cylinders being bored). Some connecting rods have floating piston pins, the bushings will need to be checked for play and wear as well. Lighter pistons and lighter conrods, by reducing their mass. Connecting Rods You can use new lifters with a used cam but never used lifters with a new cam. AVAILABLE IN STANDARD OR ALL REGULAR OVERSIZES [ E-MAIL OR TEL. Add to Wish List. 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